EMUG Completed 25 Years of Engineering Excellence in Mechanical Services

About Us

A trusted engineering partner helping global OEMs and manufacturers accelerate product development through specialized design, engineering, and digital engineering solutions.

Automotive & Mobility
Aerospace & Defense
Industrial & Heavy Engineering
Manufacturing & Smart Factory
Aerospace Manufacturing & MRO
Rail, Transportation & Infrastructure
Consumer Products & Appliances
Hi-Tech, Electronics & Semiconductors
Energy & Sustainability
Emerging & Future Industries

Engineering Resource Augmentation

Scale your engineering capacity instantly with pre-qualified domain experts. EMUG provides dedicated engineers and scalable teams that integrate seamlessly into your product development programs.

Domain-Experts

Industry-specialized engineering talent

Seamless Integration

Works within your engineering workflows

Global Delivery

Support for worldwide engineering programs

Engineering Automation

Accelerate engineering output, eliminate repetitive manual tasks, and enforce design standards at scale — through CAD customization and automation for NX, Solid Edge, and Creo, CAE automation and data integrity tools, DMU and clearance check solutions, design quality toolkits, productivity accelerators, and custom engineering platforms built for automotive, aerospace, and industrial enterprises.

Shaping the Future of Engineering & Manufacturing

Engineering Automation

Engineering automation is the discipline of building tools, scripts, workflows, and platforms that eliminate the repetitive, error-prone, and time-consuming manual tasks that consume engineering capacity without adding design or analysis value. EMUG delivers engineering automation services for automotive OEMs and Tier 1 suppliers, aerospace and defense organizations, industrial machinery manufacturers, energy companies, and engineering services firms — covering the full spectrum of engineering automation: CAD customization and automation for NX, Solid Edge, and Creo; CAE automation and simulation data integrity tools; Assembly DMU and clearance check automation; design quality check toolkits; engineering productivity accelerators; and custom engineering platforms built to the specific workflow requirements of each client.

Engineering organizations that engage EMUG for automation services share a consistent set of challenges: engineers spending 30 to 50 percent of their working time on activities that are not design or analysis — model preparation, report generation, data transfer between systems, manual quality checks, and repetitive configuration tasks; design quality issues that escape into downstream processes because manual checks are inconsistent and time-consuming; CAD and CAE tools that are used at a fraction of their capability because automation and customization that would multiply productivity has never been implemented; and engineering platforms that are stitched together from disconnected tools with manual data handoffs that create errors, delays, and data loss at every boundary. EMUG serves Engineering Managers, Head of CAD and CAE, PLM Administrators, and VP Engineering who need engineering automation delivered by teams that combine software development capability with deep engineering domain knowledge.

EMUG delivers all engineering automation programs through the EMUG DRIVE Framework — a five-phase methodology covering discovery, requirements definition, implementation, validation, and enablement. DRIVE stands for: Discover workflows, Requirements define, Implement and build, Validate performance, and Enable adoption. The framework ensures that engineering automation tools are built to solve the actual workflow problems engineers face — not the problems that look most technically interesting from a software development perspective — and that delivered tools achieve sustained adoption because engineers understand what each tool does, why it was built, and how to use it effectively.

CORE CAPABILITIES

CapabilityWhat EMUG Delivers
CAD Customization and AutomationCustom macro, API, and plugin development for NX (NX Open API, NXL, SNAP), Solid Edge (VBA, .NET SDK), and Creo (Creo Toolkit, J-Link, Pro/PROGRAM) — automating model creation, standard part generation, drawing production, BOM export, and design-to-manufacturing data preparation workflows. Eliminates hours of daily repetitive modeling work per engineer.
CAE Automation and Data Integrity ToolsAutomation of CAE pre-processing, solver job submission, results extraction, and post-processing report generation using ANSYS ACT, Abaqus scripting (Python), Nastran DMAP, and Siemens Simcenter APIs. Data integrity tools that validate simulation model completeness, boundary condition consistency, and results traceability against defined CAE quality standards before solver submission.
Assembly DMU and Clearance Check ToolsCustom Digital Mock-Up (DMU) automation tools for NX Assembly, CATIA DMU Kinematics, and 3DEXPERIENCE — automating clash detection, clearance envelope checking, kinematic motion analysis, and DMU report generation across complex multi-thousand-part assembly structures. Reduces DMU cycle time from days to hours for large automotive and aerospace assemblies.
Design Quality Check ToolkitsAutomated design rule check (DRC) and model quality check toolkits for NX, Creo, and Solid Edge — validating geometry quality, drawing standard compliance, naming convention adherence, material assignment completeness, and PMI (Product and Manufacturing Information) correctness before release. Configured to client-specific design standards including ASME Y14.5, ISO GPS, and company CAD standards.
Engineering Productivity AcceleratorsTargeted automation tools that eliminate the highest-volume repetitive tasks in engineering workflows — drawing template automation, standard part library management, design variant generation, engineering BOM extraction and formatting, technical report generation from CAD and CAE data, and engineering change impact assessment tools integrated with PLM change workflows.
Custom Engineering PlatformsEnd-to-end custom engineering application development — building bespoke configurators, engineering calculators, simulation management platforms, design validation portals, and engineering data management tools that integrate CAD, CAE, PLM, and SAP data into purpose-built interfaces for engineering teams. Built using Python, .NET, and web technologies with REST API integration to Teamcenter, Windchill, and SAP.

KEY METRICS

Average Reduction in Repetitive Engineering Task Time After Automation
0 %
Reduction in Design Quality Escapes Through Automated Check Toolkits
0 %
Engineering Automation Programs Delivered Across NX, Creo, and Solid Edge
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The EMUG DRIVE Framework - Our Engineering Automation Delivery Methodology

EMUG delivers all engineering automation programs through the EMUG DRIVE Framework — a five-phase methodology built for the specific delivery requirements of engineering automation tools and platforms. DRIVE stands for: Discover workflows, Requirements define, Implement and build, Validate performance, and Enable adoption. The framework ensures that every automation tool delivered by EMUG solves a real, high-impact engineering workflow problem, is built to the engineering quality standards that safety-critical industries require, and achieves adoption rates above 90 percent within 60 days of deployment — because engineers were involved in defining the requirements from the first workshop.
1

DISCOVER WORKFLOWS

Structured discovery of the engineering workflows targeted for automation — observation of current-state task execution, time-in-motion analysis of engineering activities, identification of the highest-volume repetitive tasks, error-prone manual steps, and data handoffs where quality is lost. Quantification of time cost per task and frequency to calculate the automation ROI case per opportunity. Deliverable: Engineering Workflow Discovery Report with Automation Opportunity Register and ROI Estimates.
2

REQUIREMENTS DEFINE

Detailed requirements definition for the highest-priority automation tools — functional requirements specifying what the tool must do, performance requirements specifying speed and reliability targets, integration requirements covering CAD, CAE, PLM, and SAP interfaces, user interface requirements designed with the engineers who will use the tool, and compliance requirements for IATF 16949, AS9100, and client-specific engineering standards. Deliverable: Automation Tool Requirements Specification with Acceptance Criteria.
3

IMPLEMENT AND BUILD

Iterative tool development using the appropriate technology stack for each automation target — NX Open API, Creo Toolkit, ANSYS ACT, Python, .NET, or web application frameworks. Two-week sprint cycles with working prototype demonstrations to engineering users at each sprint review. Integration build connecting automation tools to PLM (Teamcenter, Windchill), SAP, and data sources. Code review and documentation to client engineering software standards. Deliverable: Tested Automation Tool or Platform with Source Code, Documentation, and Deployment Package.
4

VALIDATE PERFORMANCE

Structured validation of delivered automation tools against the accepted requirements specification — functional testing across all specified use cases, performance testing confirming speed and reliability targets, integration testing confirming PLM and SAP connectivity, and user acceptance testing conducted by the engineering team who will use the tool in production. Error handling validation confirming graceful failure modes for edge cases. Deliverable: Validation Test Report with Sign-Off Against Acceptance Criteria.
5

ENABLE ADOPTION

Engineering team enablement program covering tool usage training, best practice documentation, and administrator training for tool maintenance and configuration. Champion engineer identification and upskilling for first-line support. Adoption KPI monitoring for the first 60 days post-deployment — tracking usage frequency, task time reduction, and error rate reduction versus pre-automation baseline. Handover of source code with build and deployment documentation for internal maintainability. Deliverable: Deployed and Adopted Automation Tool with Usage Analytics and Value Realization Report.

ENGINEERING AUTOMATION SERVICE PORTFOLIO

ServicePrimary CAD/CAE PlatformAutomation TechnologyKey OutcomeTypical Time Saving
CAD CustomizationNX, Creo, Solid EdgeNX Open API, Creo Toolkit, .NET SDKRepetitive modeling eliminated60-80% per task
CAE AutomationANSYS, Abaqus, Nastran, SimcenterACT, Python scripting, DMAPPre/post processing automated50-70% per cycle
DMU and Clearance CheckNX Assembly, 3DEXPERIENCE, CATIANX Open API, 3DX automationManual DMU review eliminated70-85% per check
Design Quality CheckNX, Creo, Solid EdgeNX Check-Mate, API-based DRCQuality escapes prevented90% check time reduction
Productivity AcceleratorsAll CAD/CAE platformsPython, VBA, .NET, REST APIWorkflow bottlenecks eliminated40-60% per workflow
Custom Engineering PlatformsCAD/CAE/PLM/SAP integratedPython, .NET, web, REST APIsManual data handoffs eliminatedFull workflow automation
EMUG delivers engineering automation across five primary industries, with tool development, integration architecture, and compliance requirements tailored to the specific CAD, CAE, and PLM environments of each sector.

INDUSTRY ALIGNMENT

PLM & Engineering Platform Services EMUG
Automotive OEMs & Tier 1 Suppliers

Engineering automation for vehicle development environments — NX and Creo CAD automation for body, chassis, and powertrain component modeling workflows, DMU clearance check automation for vehicle assembly validation, ANSYS and Nastran CAE automation for structural and NVH simulation workflows, and design quality check toolkits configured to ASME Y14.5 and company-specific CAD standards. IATF 16949 traceability requirements built into all automated design and analysis workflows.

Aerospace & Defense

Engineering automation for aerospace design and analysis environments — NX and Creo automation for airframe and engine component design workflows, Abaqus and Nastran CAE automation for structural and thermal analysis programs, DMU automation for assembly kinematics and clearance validation in complex aircraft structures, and design quality toolkits configured to AS9100 Rev D documentation and PMI requirements. ITAR-compliant tool deployment for US defense program environments.

Industrial Machinery & Equipment

Engineering automation for industrial product development — Solid Edge and Creo automation for machine design workflows, CAE automation for structural and fatigue analysis of heavy equipment, custom configurator platforms for engineer-to-order and configure-to-order product variants, and design rule check toolkits for welded structure and casting design standards. SAP integration for automated BOM extraction and engineering change notification.

Energy, Oil & Gas

Engineering automation for pressure vessel, piping, and structural design workflows — Creo and NX automation for PED-compliant design documentation, CAE automation for pressure containment and fatigue analysis using ANSYS Mechanical, custom calculation platforms for engineering standards compliance checking against ASME VIII, BS EN 13445, and API 650, and engineering data management tools for multi-discipline design coordination.

Engineering Services & EPC

Engineering automation for multi-discipline EPC project environments — cross-discipline design data exchange automation between civil, structural, mechanical, and electrical engineering tools, drawing production and revision management automation, client deliverable generation and transmittal automation, and engineering document management tools integrated with AVEVA E3D, SmartPlant, and Bentley OpenPlant.

VALUE PROPOSITION

Why Enterprises Choose EMUG for Engineering Automation

Business OutcomeHow EMUG Delivers It
40% average reduction in repetitive engineering task timeEngineering automation programs consistently deliver 35 to 50 percent reduction in the time engineers spend on repetitive, non-design tasks — returning that capacity to design, analysis, and problem-solving activities where engineering expertise creates value.
60% reduction in design quality escapesAutomated design quality check toolkits configured to client-specific CAD standards and regulatory requirements catch geometry errors, naming violations, missing attributes, and PMI inconsistencies before models are released — reducing the quality escapes that cause expensive rework in downstream manufacturing and procurement processes.
Tools built by engineers who understand engineeringEMUG’s automation developers carry engineering domain knowledge alongside software development capability — understanding the difference between a weld symbol and a surface finish callout, the significance of a boundary condition in a structural FEA model, and why a DMU clearance check result of 2mm matters in a suspension system. This domain depth produces tools that engineers trust and adopt.
NX, Creo, and Solid Edge API expertise across all major platformsEMUG’s CAD automation team holds active expertise across NX Open API and SNAP, Creo Toolkit and J-Link, and Solid Edge .NET SDK — enabling cross-platform automation strategies for enterprises that operate multiple CAD platforms across different product lines or acquired business units.
Source code ownership and internal maintainabilityAll automation tools delivered by EMUG include full source code handover with build documentation, deployment instructions, and administrator training — ensuring that client engineering teams can maintain, extend, and adapt tools without ongoing dependency on EMUG for every modification.
PLM and SAP integration built into every automation toolEngineering automation tools are designed with PLM (Teamcenter, Windchill, 3DEXPERIENCE) and SAP integration from the requirements phase — ensuring that automated workflows connect to the systems of record rather than operating as isolated desktop tools that create new data silos.
Frequently Asked Questions

Expert answers from EMUG's Engineering Automation practice

Engineering automation is the use of scripts, macros, APIs, plugins, and custom applications to execute engineering tasks that would otherwise be performed manually by engineers. Automation is applicable to tasks that are repetitive (the same sequence of steps performed frequently with minor variations), rule-based (the correct output can be determined from defined inputs without engineering judgment), time-consuming (the task takes significant time relative to its value), and error-prone (manual execution produces inconsistent results). In engineering and manufacturing environments, this covers CAD modeling tasks (standard part generation, drawing production, BOM export), CAE tasks (model setup, solver submission, results extraction), quality check tasks (geometry validation, standard compliance checking), and data management tasks (report generation, file formatting, system data transfer). EMUG’s DRIVE Framework starts with workflow discovery to identify and prioritize which specific tasks in each client’s environment meet these criteria.
The EMUG DRIVE Framework is EMUG’s five-phase engineering automation delivery methodology, standing for: Discover workflows, Requirements define, Implement and build, Validate performance, and Enable adoption. It structures automation programs from current-state workflow observation through requirements specification, iterative tool development, acceptance testing, and post-deployment adoption monitoring. The framework is specifically designed for engineering automation delivery — where the most common failure mode is building technically functional tools that engineers do not adopt because the tool solves the wrong problem, is too slow for production use, or requires more steps than the manual process it was meant to replace. DRIVE-delivered tools consistently achieve 90 percent or above adoption within 60 days of deployment.
EMUG develops CAD automation tools for NX using NX Open API (C++, .NET, Java), SNAP (Structured NX API), and NXL automation language; for Creo Parametric using Creo Toolkit (C API), J-Link (Java API), Pro/PROGRAM, and Creo EXperience APIs; and for Solid Edge using the Solid Edge .NET SDK and VBA automation interfaces. For CATIA V5 and 3DEXPERIENCE, EMUG uses CAA V5 (Component Application Architecture) and 3DX EKL (Engineering Knowledge Language) automation. For multi-platform environments, EMUG designs automation architectures that work across platforms — using Python or .NET orchestration layers that call platform-specific APIs, enabling workflows that span multiple CAD environments.
EMUG develops CAE automation using the native scripting and API capabilities of each simulation platform. For ANSYS products (Mechanical, Fluent, CFX, LS-DYNA), EMUG uses ANSYS ACT (Application Customization Toolkit) for Workbench integration and Python scripting for batch processing. For Abaqus, automation uses the Abaqus Python scripting interface for model build, job submission, and results extraction. For MSC Nastran, automation uses DMAP (Direct Matrix Abstraction Program) for solver-level customization and Python-based pre and post-processing scripts. For Siemens Simcenter, automation uses NX Open API and Simcenter API for integrated CAD-CAE workflows. All CAE automation tools include data integrity checks that validate model quality before solver submission.
Digital Mock-Up (DMU) automation eliminates the manual effort of setting up, running, and interpreting clash detection, clearance checking, and kinematic motion analysis across large assembly structures. In automotive programs, a full vehicle DMU with 10,000 to 30,000 parts requires hundreds of clearance check configurations covering static, dynamic, and thermal deformation states — a task that takes weeks of manual engineer time per design iteration without automation. EMUG’s DMU automation tools for NX Assembly and 3DEXPERIENCE configure clash and clearance checks automatically from engineering rules, run them in batch, interpret results against defined clearance requirements, and generate structured reports that highlight only the violations requiring engineering attention — reducing DMU cycle time from weeks to days and enabling more frequent design validation iterations within program timing.
Design quality check toolkits are built as plugins or macros that run within the CAD environment — checking the active model or drawing against a defined set of quality rules before the engineer submits it for release. EMUG builds quality check toolkits using NX Check-Mate (NX’s built-in customizable check framework), Creo Model Check, and custom API-based checkers for Solid Edge. Each toolkit is configured to the client’s specific CAD standards — covering geometry quality rules (no open bodies, no duplicate geometry, watertight solids), naming conventions (part number format, revision level, material code), drawing standards (ASME Y14.5 or ISO GPS annotation completeness, title block population, view consistency), and PLM metadata completeness (required attribute population before PLM check-in). Rules are maintained as a configuration file that client CAD administrators can update without software development support.
The client owns the full source code for all automation tools and custom platforms that EMUG builds under its standard engagement terms. Source code handover includes the complete repository with version history, build scripts, deployment documentation, and administrator guide — enabling the client’s internal engineering IT or CAD administration team to maintain, extend, and modify the tools without ongoing EMUG involvement for every change. EMUG provides an optional 12-month support and maintenance agreement for clients who prefer external first-line support during the initial adoption period. For custom platforms with significant ongoing development requirements, EMUG also offers managed development retainer arrangements.
EMUG delivers engineering automation to automotive OEMs and Tier 1 suppliers (IATF 16949 traceability requirements), aerospace and defense organizations (AS9100 Rev D, ITAR compliance), industrial machinery and equipment manufacturers, energy, oil, and gas companies (ASME, API standard compliance), and engineering services and EPC firms. Delivery countries include Germany, France, UK, Netherlands, Sweden, Italy, Spain, Poland, Czech Republic, UAE, Saudi Arabia, Qatar, Kuwait, Bahrain, India, China, Japan, South Korea, Malaysia, Thailand, USA, Canada, Mexico, Brazil, South Africa, Nigeria, and Kenya.

Automate the Engineering Tasks That Consume Your Team's Capacity.

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